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While DXS as a DCS/FCS system is mainly targeted for Process Industries, HPI can
be used not only in continuous manufacturing automation but also in discrete manufacturing
systems and even in diverse non-manufacturing operations such as building and facilities
management systems, hydrocarbon transport management and transportation management.
HPI can be successfully used in the following types of Industries and applications:
1. Discrete Automation
Automotive Application: The capability of modeling complex objects such as Robots
using the Smart Object technology of HPI and the open connectivity to multiple subsystems
through different OPC servers, means that a supervisory project in discrete manufacturing
plants such as car assembly lines can be performed most elegantly in HPI environment.
The out of the box connectivity of DIS servers means that a hierarchical structure
of the servers with local HPI client stations can be formed as a means of producing
a complete supervisory control system in a complex multi-stage manufacturing plant,
integrating all the diverse parts of the plant in a unified architecture. The ability
to calculate KPIs such as OEE data for manufacturing assets in real-time and generation
of complex reports combining the information in databases and real-time or historical
data makes HPI an ideal platform for process improvement initiatives in a discrete
manufacturing plant.
2. Process Automation
With a comprehensive library of Smart Objects for most widely used assets of process
automation plants such as Pumps, Valves, Controllers etc. which can be enhanced
by adding a view of EDDL-based asset management faceplates, a powerful alarm and
historical subsystem and the out of the box redundancy features, HPI is well posed
to serve as the supervisory platform of choice for Process Automation applications
such as oil & gas upstream and downstream applications, mineral processing industries
(e.g. cement plants), chemical & petrochemical industries and food industries.
The possibility to define plant structures based on ISA 88 standard and producing
reports per ISA 95 model, plus the capability of interfacing to ERP systems using
B2MML, provides the users of HPI with an ideal platform for managing the complexities
of today’s process plants.
3. Pipeline Automation
Making use of DIS as an integration platform for processing of multiple information
streams from multiple communication channels together with its excellent integration
with SCADA protocols such as DNP 3 and IEC 870-5-101, HPI clients’ support for large
scale mode of operation, de-cluttering zoom and aliasing capabilities and efficient
alarm management features makes HPI an ideal platform for supervisory control over
water and oil & gas pipelines. Easy integration of third party subsystems like
simulation and leak detection software in the overall HPI architecture ensures that
all of the components of a pipeline management system is included in this open system.
4. Electrical Distribution Automation
The capability of handling hundreds of thousands of objects per server and per page
gives the ability of showing a large hierarchical distribution network on the various
layers of a single page. Using Smart Objects for electrical components such
as transformers, circuit breakers and lines according to IEC 61850, in addition
to excellent integration of SCADA protocols such as DNP 3 and IEC 870-5-101 with
redundancy on OPC-based Front End Processors (FEPs) and DIS SCADA servers means
that the most critical projects can rely on HPI as their supervisor control and
dispatching platform. Deployment of DIS on robust Linux servers gives the users
and extra confidence on absolute reliability of the overall system.
5. Building and Facilities Management Systems
Today’s building management systems are orchestrating complex assemblies of multiple
subsystems such as security, fire alarm, HVAC and lighting along with complex elements
such as elevators. The possibility of DIS to integrate various protocols through
OPC aggregation means that such an integration is possible with least effort. The
logics of operation can be defined by IEC 61131-3 compatible languages and operated
through the HPI DIS. The alarm and reporting system’s various dispatching methods
ensure that every stakeholder in a building has timely access to the critical information
via a diversity of communication media.
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